Mass clothing production demands versatile, precise machinery handling complex seams. Leading the industry, Juki established its J71 line revolutionizing pant construction automation. Streamlined yet customizable J71 AP machines excel at mid-to-high volume jeans, slacks and more – sewing up to 200 units per hour with minimal labor. Their programming flexibility suits evolving fashion trends while heightening quality control.
Key Components
Safely enclosed, J71 AP adult pant machine integrate:
- Threading System: Automated multipurpose threaders reduce setup times between styles.
- Robotic Arms: Precisely maneuver and position fabric via synchronized articulating joints.
- Ultrasonic Technology: Non-piercing ultrasonic sealing bars finish hems and seams.
- Laser Guidance: Positioning lasers ensure accurate replication of digitized patterns.
- Touchscreens: Intuitive controls enable complete programming and operation by one operator.
Operation Process
Fully digital pattern chains optimize sewing cycles down to individual stitch pitches:
- Robotic arms lay fabric panels perfectly aligned via laser guidance.
- A servo feed system tensions fabric for even feeding through processes.
- An electronic sewing head precisely stitches programmed seam designs at high speeds.
- Additional seaming operations progress fabric around the machine.
- Cameras inspect for defects allowing early quality intervention.
- Finished pants exit on a Conveyor for pressing, finishing and packaging.
Production Flexibility
Juki AP machines deftly manufacture styles from basic jeans to technical fits with four-way stretch fabrics. Customizable sewing patterns adapt designs seasonally via online database updates without machine modifications. Changing between fabrics takes only minutes, minimizing costly setup adjustments.
Applications
Mid-to-large scale apparel factories rely on Juki automated pant machines for:
- Denim: Standard jeans, joggers, shorts in premium cotton twill or blends.
- Chinos: Dress slacks, khakis in cotton, polyester, blends or stretch materials.
- Yoga Pants: Form-fitting leggings utilizing specialized compression fabrics.
- Workwear: Industrial polycotton uniforms, Carhartt styles.
Overall, Juki excels wherever consistent, high-volume production streamlines operations.
Maintenance Best Practices
Proper servicing safeguards decades of productivity:
- Regularly clean/replace sewing machine components like needles and hooks.
- Calibrate seam tracking cameras; update lighting as needed.
- Check robotic arm, feed system and belt tensions; replace worn parts.
- Keep touchscreen and computer systems updated to current software versions.
- Routinely deep clean interior while inspecting for material shavings.
Thoughtful preventative maintenance leverages Juki machines’ longevity and resale values.
Comparing To J71 AP machines, RIGOR Also Provide Quality Diaper Pants Machines
Quanzhou Rigor is located in China. As leading wet wipes and diaper machines manufacturer and supplier, we produce and supply to worldwide about RIGOR high quality machines for manufacturing related wipes products. Comparing to JOA machines produced J71 AP Series, our machines with benefits such as higher efficient, lower cost and durable machine structure, etc. please contact us for more information of products.
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